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I told the AEV guy it may not be their issue. The corner brace may have come from a different supplier. It's just a piece of 1.5 inch pipe with two ends flattened and ears bent at 45°. The pipe is gloss black and doesn't look like the same paint as the rest of the bumper. Could also be assembly as the regular HD bumpers look crooked too, just not as bad.Maybe you can write the technical bulletin for GM on the fix.
It's still crazy to me how this went through QC and not flagged
Her forehead looks like a bumper!mary barra is directly responsible for bumper fitment.
I just noticed my rear Bison bumper doesn't fit squarely on passengers side. You can see in these photos that the drivers side appears normal at about 7/8 inch gap between lower corner of bumper and quarter panel. While the passenger side was almost up against the quarter panel. The top portion of bumper is not as bad.
The mounts underneath are pretty solid with a direct mount into frame in the middle and the outer corners has a heavy brace from corner to frame.
I think the damn bumper is out of square. Not sure if there is much of a fix other than a new bumper replacement. I did put a tow strap and come along on it and pulled it rearward some. It's better but it's still not quite right.
Take a look at your Bison bumpers and let me know if you see any variability in fitment for them.